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What the bleedin' hell are Turbos ! Everyone
likes a good blow. The essence of the turbo is? more air? more fuel? more
power. This article shows how a turbo works and why you want one. Don't forget,
they are expensive (?3000 for a Turbo Technics
conversion for the 1.9 Pug).
All those exhaust
gas's just going to waste and polluting the small birds and wildlife. Why don't
you do something with it?
How's it work then? If you pass this fast-moving exhaust gas through a cast iron passage
containing a turbine wheel, it will make it spin. If you connected that via a
common shaft to another wheel, with propellers closely fitted in an aluminum
housing it would suck air in, then through centrifugal force, squash it then
chuck it out the other side. From this, the air will now be moving much faster.
We can now connect this air up to the induction system on your engine and you
then have a supply of compressed air. Obviously, the faster the turbine spins, then the more air that you can get in to the engine.
There does however, have to be a limit on how fast the turbine spins otherwise
the engine would blow. Thus, when the compressor reaches a certain level, an
actuator opens the wastegate in the turbine housing
and lets the excess gas escape. The down side to all this is that you can get
what is known as turbo lag. With the turbo working off exhaust gases there is a
time when the car will be off boost. Thus until the boost cuts in you can get
turbo lag as the car behaves like a normally aspirated one. When the boost
kicks in however, it's like a kick in the teeth.
Boost me
baby! If you want more boost then you just have to keep the wastegate
open for a longer period of time. A standard turbo can cope with about 0.1 bar
of boost. There are some rules for increasing boost.
1). Lower the compression ratio. Turbo engines work at very
low compression ratios (which also explains why you
can't just simply shove one on your Mini Metro without either enlarging the
combustion chamber in the head or pistons).
2). Increase the amount of fuel going into the engine. This
can be done by chipping/altering the ECU or by fitting larger injectors.
3). Install a bigger turbo. The main head honchos are
Garrett and their turbos range from T2.5 turbos used in Renault 5's to the big bruiser T4 seen in
the Cossie RS500.
4). Fit an intercooler. This cools the air before it gets
back into the engine from the turbocharger. They are normally mounted in the
air-stream at the front of the engine. The cooler the air, the more dense the
air is, allowing more to be packed into each ?charge? of the cylinder.
Should I
Get One? Well this is the big
question. There are dangers. First off, is that your engine has got to be in
good nick. If your Pug is looking at the wrong end of 100,000 miles then the
likely hood is that you will need a complete rebuild for the fact that the head
gasket is coming to the end of it's life, valve
guides/pistons will be weakened etc. This list goes on. The following is all
you need about converting your Pug to a turbo!
A big company like Turbo Technics
put a lot of faith into their products. At the moment, all installations are
covered by a 12 Month warranty (with unlimited mileage on brand new cars). Any
vehicles that have done over 25,000 will need checking before commencement of
work. The company will convert most Pugs but we are going to concentrate on the
205 GTi.? For
the 1.6 version, power will increase to 160Bhp (almost 40%), while the 1.9
benefits from a bit more? 175Bhp. The 1.9 also boasts a two-stage boost
function controlled by a button. This can change power from 140Bhp to 175Bhp at
the flick of a switch. The on road performance figures take your breath away,
especially in 4th and 5th gear.
Standard 1.9 GTi |
Turbo Technics 1.6 Turbo |
Turbo Technics 1.9 Turbo |
Torque (Ib/ft @rpm) = 121/4750 0 ? 60mph = 7.9 seconds 0 ? 100mph = 25.9 50 ? 70mph 4th gear = 5.6 ????? ????????????5th gear = 7.5 Max Speed (mph) = 127 |
Torque (Ib/ft @rpm) = 162/3000 0 ? 60mph = 7.2 seconds 0 ? 100mph = 20.0 50 ? 70mph 4th gear = 4.3 ????????????????? 5th
gear = 6.2 Max Speed (mph) = 130 |
Torque (Ib/ft @rpm) = 182/3000 0 ? 60mph = 6.2 seconds 0 ? 100mph = 18.00 50 ? 70mph 4th gear = 4.1 ????????????????? 5th
gear = 5.0 Max Speed (mph) = 136 |
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TT
Conversion Specifications:
Turbo
Charger ? Turbo Technics/Garrett T25 with water-cooled centre housing for
extended life, with integral wastegate pressure
control.
Boost ? Single stage (on the
1.6), two stage on the 1.9. Maximum boost on both
conversions is 0.65bar.
Compression
Ratio ? Lowered to 8:8:1 on the
1.6 and 8:6:1 on the 1.9.
Air System ? Air supply is through
the standard filter to the compressor, then cooled by
a front mounted intercooler before passing to????????????? the standard inlet manifold.
Fuel
System ? The standard injection
is kept with an additional injector mounted into the throttle body.
Supplementary injection is controlled by a TT mapped ECU.
Ignition ? The standard
high-energy electronic ignition is retained with a modified advance
characteristic incorporating a vacuum advance/pressure retard capsule. Wide
heat-range spark plugs are also used.
Lubrication
? An oil supply is taken
from the main engine via Aeroquip pipe to the turbo
returning to the sump. A sump baffle is put in place to prevent oil surge.
Cooling ? The standard radiator
is retained with its cooling fan in the 1.6. The 1.9 will have a large 10-row
oil cooler fitted. A water supply feeds through the turbo centre housing to
increase cooling after shutdown.
The conclusion is GO FOR IT if you have the cash and your
engine is a little cracker. However, the price at ?3000 for the conversion on
both the 1.6 or 1.9 version is a little steep to say the least. If you don?t
want the last word in performance then go for carbs. If you
want a Cossie eating monster? Blow it baby!